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60 gallon stationary air compressor
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- Contents
- Table of Contents
- Troubleshooting
- Bookmarks
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Table of Contents
- 1 Table of Contents
- 2 Safety Guidelines
- 3 Safety Information
- 4 Package Contents
- 5 Preparation
- 6 Installation Instructions
- 7 Assembly Instructions
- 8 Operating Instructions
- 9 Care and Maintenance
- 10 Troubleshooting
- 11 Warranty
- 12 Exploded Drawings
- Download this manual
®
KOBALT
and the K Design
trademarks of LF, LLC. All Rights Reserved.
ATTACH YOUR RECEIPT HERE
Serial Number
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-888-3KOBALT (1-888-356-2258), 8 a.m. - 8 p.m., EST,
Monday - Friday.
AB16189
®
are registered
STATIONARY AIR
COMPRESSOR
Purchase Date
1
ITEM #0054284
60 GALLON
MODEL #VT636201
Français p. 31
Español p. 61
kobalttools.com
IN636102AV 3/16
Table ofContents
Advertisem*nt
Table of Contents
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Summary of Contents for Kobalt VT636201
- Page 1 ITEM #0054284 60 GALLON STATIONARY AIR COMPRESSOR MODEL #VT636201 Français p. 31 ® ® KOBALT and the K Design are registered Español p. 61 trademarks of LF, LLC. All Rights Reserved. ATTACH YOUR RECEIPT HERE Serial Number Purchase Date Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-888-3KOBALT (1-888-356-2258), 8 a.m.
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Page 2: Table Of Contents
Troubleshooting ..........................20 Warranty ............................24 Exploded Drawings........................26 PRODUCT SPECIFICATIONS COMPONENT SPECIFICATIONS COMPONENT SPECIFICATIONS Model VT636201 Oil Capacity Approx. 8.5 oz. Tank Outlet Size 3/4 NPT Number of Cylinders Length 28 in. Air Delivery @ 90 PSI 11.5 CFM Width 32.5 in. -
Page 3: Safety Guidelines
SAFETY GUIDELINES Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at 1-888-3KOBALT (1-888-356-2258), 8:00 am - 8:00 pm, EST, Monday - Friday. This manual contains information that is very important to know and understand. - Page 4 SAFETY INFORMATION GENERAL SAFETY (Continued) 6. Do not stand on or use the unit as a handhold. 7. Before each use, inspect compressed air system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using. 8.
- Page 5 SAFETY INFORMATION GENERAL SAFETY (Continued) WARNING WARNING Risk of Personal Injury. Never Risk of Explosion. An ASME code safety operate compressor without a relief valve with a setting no higher than beltguard. This unit can start the maximum allowable working pressure automatically without warning.
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Page 6: Package Contents
PACKAGE CONTENTS kobalttools.com... - Page 7 PACKAGE CONTENTS PART DESCRIPTION QTY. Pressure Switch - AUTO/OFF Switch - In the AUTO position, the compressor shuts off automatically when tank pressure reaches the maximum preset pressure. After air is used from the tank and drops to a preset low level, the pressure switch automatically turns the motor back on.
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Page 8: Preparation
PREPARATION Before beginning installation and/or assembly of product, make sure all parts are present. Compare parts with package contents list. If any part is missing or damaged, do not attempt to assemble or use the product. WARNING Risk of Personal Injury. Do not operate unit if damaged during shipping, handling or use. - Page 9 INSTALLATION INSTRUCTIONS 1. Unbolt the unit from the shipping skid. Use a ratchet with a 9/16 in. socket. Remove the unit from the skid. This requires at least two people - one person to walk the unit off the skid and one to help maintain balance so the unit does not topple.
- Page 10 INSTALLATION INSTRUCTIONS ELECTRICAL INSTALLATION DANGER WARNING Risk of Shock. Improperly Risk of Personal Injury or Damage to grounded motors are shock Personal Property. Overheating, short hazards. Make sure all the circuiting and fi re damage will result from equipment is properly grounded. inadequate wiring.
- Page 11 INSTALLATION INSTRUCTIONS 1. Inspect the source wiring before Line Wire continuing with Volt Meter - installation. Confi rm 120 Volts Line Wire voltage with volt meter line-to-ground (see Figure 1). Ground Wire Volt meter should read 120 Volts. Confi rm voltage with volt meter line-to-line Volt meter should Volt Meter -...
- Page 12 INSTALLATION INSTRUCTIONS 2. Remove the pressure switch cover by loosening the screw (see Figure 3). Use a Phillips screwdriver (not Screw included). Pressure switch styles may vary. WARNING Risk of Shock. All wiring and electrical connections must be performed by a qualifi ed electrician familiar with industrial motor controls.
- Page 13 INSTALLATION INSTRUCTIONS 4. Remove ground screw. Install strain relief on pressure switch. DO NOT tighten strain relief on power cord until wiring is complete. Insert the bare wires (black, white, bare/green) through the strain relief. Attach bare/green ground wire fi rst to ground screw on pressure switch body. Look for the “Line”...
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Page 14: Assembly Instructions
ASSEMBLY INSTRUCTIONS FILTER Install air fi lter (H) on pump (see Figure 1). Filter styles may vary. BREATHER Remove cap from forward opening on crankcase (see Figure 1). Install breather (I) as shown in Figure 2. Breather kobalttools.com... - Page 15 See specification label on compressor pump for the proper oil capacity and oil type. Add oil if needed. Place oil fill plug back on pump. OIL INFORMATION Kobalt Air Compressor Oil SKU 221008 Oil Drain Sight Plug...
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Page 16: Operating Instructions
OPERATING INSTRUCTIONS START-UP / BREAK-IN PROCEDURE WARNING WARNING Risk of Personal Injury. Do not attach air Risk of Personal Injury. Never disconnect tools to open end of the hose until start-up is threaded joints with pressure in tank! completed and the unit checks okay. 1. - Page 17 OPERATING INSTRUCTIONS ON/OFF CYCLING OF COMPRESSOR WARNING NOTICE Risk of Bursting. Drain tank every day to Unit Care and Maintenance. Drain liquid from prevent corrosion and possible injury due to tank daily. tank damage. For optimal performance of tank drain, tank pressure should be between 10 - 40 PSI.
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Page 18: Care And Maintenance
CARE AND MAINTENANCE 1. Disconnect, tag and lock out power source; clean debris from motor, flywheel, tank, air lines and pump cooling fins. 2. Maintain proper oil level. Refer to Lubrication Oil Fill section for details. Plug 3. Change oil. a. - Page 19 CARE AND MAINTENANCE 6. Check the safety valve by performing the following steps: a. Restore power to unit; turn pressure switch to the AUTO position. Run until unit reaches 90 PSI. Turn pressure switch to OFF position. b. Wearing safety glasses and hearing protection, pull the ring on the safety valve to release pressure from compressor tank.
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Page 20: Troubleshooting
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Low discharge 1. Air demand exceeds 1. Reduce air demand or use a compressor with pressure. pump capacity. more capacity. 2. Restricted air intake. 2. Clean or replace the air filter element. 3. Air leaks (fittings, 3. - Page 21 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Large quantity of 1. Worn piston rings. 1. Replace with new rings. Maintain oil level and oil in the discharge change oil more frequently. 2. Compressor air intake 2. Clean or replace filter. Check for other restricted.
- Page 22 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Reset mechanism 1. Lack of proper 1. Move compressor to well-ventilated area. cuts out ventilation / room repeatedly or temperature too high. circuit breaker 2. Too many devices on 2. Limit the circuit to the use of only the air trips repeatedly.
- Page 23 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Pressure switch Malfunctioning check valve. Replace the check valve if the unloader valve on continuously the pressure switch bleeds off constantly when blows air out the unit shuts off. unloader valve. DANGER Risk of Explosion. Do not disassemble check valve with air pressure in tank.
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Page 24: Warranty
WARRANTY 1. DURATION: From the date of purchase by the original purchaser as follows: Three Years. 2. WHO GIVES THIS WARRANTY: Campbell Hausfeld a Marmon/Berkshire Hathaway Company, 100 Production Drive, Harrison, Ohio, 45030. 3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the compressor. - Page 25 WARRANTY 2. Excluded items specific to Lubricated Compressors: a. Pump wear or valve damage caused by using oil not specified. b. Pump wear or damage caused by any oil contamination. c. Pump wear or damage caused by failure to follow proper oil maintenance guidelines, operation below proper oil level or operation without oil.
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Page 26: Exploded Drawings
EXPLODED DRAWINGS kobalttools.com... - Page 27 EXPLODED DRAWINGS For replacement parts, call our customer service department at 1-888-3KOBALT (1-888-356-2258), 8:00 am - 8:00 pm, EST, Monday - Friday. PART DESCRIPTION PART NUMBER QTY. COMPRESSOR PUMP VT490000SJ MOTOR, 3.7HP 240V MC019700SJ HEX HEAD BOLT, 5/16"-18 X 3/4" ST016000AV ST011200AV, ▲...
- Page 28 EXPLODED DRAWINGS kobalttools.com...
- Page 29 EXPLODED DRAWINGS For replacement parts, call our customer service department at 1-888-3KOBALT (1-888-356-2258), 8:00 am - 8:00 pm, EST, Monday - Friday. PART DESCRIPTION PART NUMBER QTY. 1/4 IN. -18 NPT OIL DRAIN PLUG ST072915AV CRANKCASE ST022500AV XA011100AV ▲ CRANKCASE GASKET CYLINDER VT040915AV ▲...
- Page 30 NOTES Printed in U.S.A. ® ® KOBALT and the K Design are registered trademarks of LF, LLC. All Rights Reserved. kobalttools.com...
